Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
DuraFlex Chimney Cap & Crown in Gaithersburg: What to Know First
A DuraFlex chimney cap and crown service in Gaithersburg runs $385 to $1,650 depending on what we find: a single-flue cap replacement sits at the low end, a custom multi-flue crown rebuild at the high end. Most jobs are done in one visit, usually within two to three hours once the parts are on the truck. We quote a written price before any work starts, so you’ll know the exact number before we touch anything.
This page is for Gaithersburg homeowners who own a DuraFlex liner or cap and need a repair, replacement, or new installation on the chimney crown. If your cap is rusting through, your crown is cracked, or water is getting past the top of the flue, call (240) 220-9395. Corrine Halstead and our crew service DuraFlex systems throughout Gaithersburg and Montgomery County, and we’ll tell you plainly what needs fixing and what can wait.
How DuraFlex Products Fail - and How We Fix Them
DuraFlex makes solid chimney products, but every liner system has its weak points, and Gaithersburg weather does not pull punches on exposed steel and mortar. Here is what we see on DuraFlex jobs around Gaithersburg, and what we do about it:
- DuraFlex 316L stainless caps rusting at the base ring. The DuraFlex stainless cap is decent metal, but the base ring where it meets the flue tile collects water, especially on Gaithersburg homes with older masonry that has shifted. Once the ring rusts through, wind lifts the cap and you get rain straight down the flue. We replace it with a new cap sized to the flue, and we seal the mounting point properly instead of relying on a friction fit.
- DuraFlex aluminum liner caps wearing out in under eight years. We still find DuraFlex aluminum liner systems on Gaithersburg chimneys from the early 2000s. The aluminum cap on those liners is usually the first thing to go, far sooner than the liner itself. We replace the cap with a stainless unit that matches the liner diameter, even when the liner still has life left. No reason to replace good liner just because the hat fell apart.
- Crown cracks around the DuraFlex liner plate. This is a pattern on Gaithersburg homes near the Rio Washingtonian Center corridor, especially older brick-stack builds: the crown cracks right where the DuraFlex liner passes through. The plate that holds the liner at the top expands and contracts at a different rate than the concrete crown, and after enough Maryland freeze-thaw cycles, you get a ring crack. We repair the crown with a flexible sealant that moves with the liner plate, then re-flash the joint so water stops finding its way down.
- Multi-flue DuraFlex caps that were never the right size. A lot of DuraFlex multi-flue caps in Gaithersburg were installed by someone who measured the outside flue tile but forgot the crown overhang. Wind-driven rain sneaks in under the lip and runs down the outside of the liner. We use a tape measure, not a guess, and we account for the crown pitch, so the cap actually covers the opening. The camera does not guess. Neither do we.
- Aftermarket caps that void the DuraFlex warranty. Not every cap on a DuraFlex liner is a DuraFlex cap. Some Gaithersburg homeowners inherited an aftermarket cap that was cheap, fit poorly, and when it failed, the manufacturer would not stand behind the liner because a non-OEM cap had been installed wrong. We can source DuraFlex parts when warranty matters, and when warranty does not matter, we use OEM-equivalent stainless that we will put our own name on. We will tell you if a warranty is in play before we order anything.
Our DuraFlex Chimney Cap & Crown Process

Every job starts with the camera, not a clipboard. Here is how a DuraFlex cap and crown job runs with us:
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Call and talk to a person. You reach a live voice at (240) 220-9395. We ask what you are seeing: rust, leaks, a cap that rattles in the wind. We do not put you on hold and transfer you around.
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Camera inspection of the flue and crown. Our tech runs a camera down the DuraFlex liner to check its condition, then photographs the cap and crown from above. You see the photos. We do not expect you to take our word for anything.
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Written price and scope. We give you a written quote that lists the part, the fix, the time, and the warranty. No ‘call back later,’ no estimate after the work is done. Written price before any work starts, on every job, no exceptions.
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The repair or replacement. We do the work: new cap installed, crown repaired or coated, or both. When we remove an old DuraFlex cap we show you why it failed before we throw it in the truck.
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Photo record of the finished work. We document the completed job with photos from the roof and from the top of the flue, then send them to you with the invoice. Clause 4 of the Haven Standard requires a photo record on every job, and it has been our standard since 2009.
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365-Day Done Right Promise. If it is not done right, we make it right. That promise is stamped on every DuraFlex cap and crown job we do, and it is not a phone call away. It is in writing from the moment you book.
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AfterWhat DuraFlex Chimney Cap & Crown Costs in Gaithersburg
The price is set by what we find, not by what we think we can charge. Typical Gaithersburg numbers for DuraFlex work:
- Single-flue DuraFlex cap replacement: $385 to $615 installed. This covers a standard stainless cap, removal of the old one, and proper mounting.
- Multi-flue cap, custom-sized for a Gaithersburg masonry crown: $650 to $1,150, depending on the flue count and crown condition.
- Crown repair with flexible sealant and re-flashing around the DuraFlex liner plate: $450 to $700 for a standard crown. If the crown has spalled and needs a full rebuild with crown coat, the range moves to $950 to $1,450.
- Cap plus crown together: $850 to $1,650. We knock a bit off when we are already on the roof and the work is combined.
What moves the price in Gaithersburg: roof pitch, chimney height, whether the crown needs full rebuild or just sealing, and whether the DuraFlex cap is a standard size or a custom multi-flue unit. You get the exact number in writing before we start. For an exact quote, call (240) 220-9395. Estimates are free, and we will send the written price before anyone shows up with tools.
Why Gaithersburg Homeowners Call Level Two Chimney Gaithersburg for DuraFlex Work

DuraFlex liners share a chimney with a lot of other components, and the cap and crown are the front line against rain. That is exactly the spot where a cheap flashlight inspection misses things. Corrine Halstead picked up her first trade skills at New York City College of Technology before moving her work south into Montgomery County, and she has been servicing Gaithersburg chimneys for years, including the older brick-stack homes near the Rio Washingtonian Center where crown and liner plate wear is a predictable combination. When the camera comes back up, you see what we see, and you get a price attached to the finding, not a speech.
We also service HeatShield and Gelco systems, so if your DuraFlex liner has bigger problems than a cap, we can line the flue or repair the liner without bringing in another company. Every tech is background-checked and uniformed, our trucks run on schedule, and our 365-Day Done Right Promise means what it says. One call, one written price, one documented result.
FAQs
No, a properly sized cap that meets the flue dimensions will not void your DuraFlex liner warranty. A badly fitted aftermarket cap that changes the draft or lets water past can, depending on the warranty terms. We can check the terms on your liner before recommending a part, and if warranty matters, we will source DuraFlex directly. Call (240) 220-9395 and we will look up the specifics for your liner.
Most standard single-flue DuraFlex cap replacements are done in one visit, usually within a week of your call based on our schedule. Custom multi-flue caps may take a few extra days to order. We give you a specific arrival date, not a window, and we text when the tech is on the way.
Not necessarily. If the crack is just a ring crack around the liner plate, we can seal and re-flash it without tearing out the whole crown. If the crown has spalled, meaning chunks of concrete are breaking off, that is a bigger repair and usually calls for a rebuild with crown coat. We will show you the camera footage and tell you plainly which one you have. Call for a free estimate, and we will put it in writing.
Yes. We see aftermarket and badly sized caps on Gaithersburg chimneys all the time. We measure the flue, look at the crown pitch, and either remount the cap correctly or replace it with one that actually fits the opening. You get before and after photos with the invoice.
No. The estimate is free, and you get a written price before any work starts. The camera inspection, the photos, the written quote, they are all part of the visit, not add-ons. Call (240) 220-9395 to schedule. A live person answers.
Written by Corrine Halstead, Owner, Level Two Chimney Gaithersburg at Level Two Chimney Gaithersburg, serving Gaithersburg and nearby areas.





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